In collaboration with Payame Noor University and Iranian Chemical Science and Technologies Association

Document Type : Full research article

Authors

1 Department of Chemical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran

2 Department of Chemical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran; Innovation Center, Payame Noor University, Iran

3 Department of Chemistry,Faculty of Basic Science, Ayatollah Boroujerdi University, Boroujerd, Iran

Abstract

Nickel is one of the metallic impurities that should be removed from the electrolyte solution before the electrowinning of zinc. This study investigated the parameters affecting the process of nickel removal in an Iranian zinc smelter plant by the response surface methodology. According to the results of experiments, the optimum condition for removal of nickel was obtained at temperature of 85 °C, the residence time of 60 minutes, zinc powder of 2.5 g/l, mixing speed of 500 rpm, and pH of 5. With regards to the resulting model from the Design-Expert software, the significant parameters were concentration, residence time, and temperature, respectively.

Keywords

 

  • Y. Wang et al., Optimal control problems arising in the zinc sulphate electrolyte purification process, J. Global Optimization, 54 (2012) 307-323.
  • Kilicarslan and M.N. Saridede, Treatment of industrial brass wastes for the recovery of copper and zinc, Sep. Science and Technol. 50 (2015) 286-291.
  • Karlsson et al., Investigation of the kinetics and the morphology of cementation products formed during purification of a synthetic zinc sulfate electrolyte, Hydrometallurgy 181(2018) 169-179.
  • R. Hossain, et al., Separation of cadmium from cobalt electrolyte solution by solvent extraction method using modified D2EHPA, Sep. Sci. Technol. 46 (2011) 1822-1828.
  • Shayesteh, P. Abbasi, V. VahidFard and M. Hosseini, (in press), Provides practical instruction for solving environmental problems from residue (cake) of cold purification process in zinc production process, J. Environ. Sci. Technol., 10.22034/jest.2019.41422.4530.
  • Wang et al., Influence of chloride ion on zinc electrodeposition from choline chloride based deep eutectic solvent, Ionics (2019) 1-8.
  • Karbasi et al., Electrochemical and anodic behaviors of MnO 2/Pb nanocomposite in zinc electrowinning, J. Appl. Electrochem. 48 (2018) 379-390.
  • Su et al., Electrochemical investigation of electrolyte composition and electrolysis parameters during zinc electrowinning, J. Appl. Electrochem. 47 (2017) 941-958.
  • Liu et al., Influence of nickel on cathode process of zinc electrowinning, Hydrometallurgy 125 (2012) 29-33.
  • Wang et al., Electrodeposition of Cu 2+ in presence of Ni 2+ in sulfuric acid system, Ionics 25 (2019) 5045-5056.
  • Yahiaoui and F. Aissani-Benissad, Experimental design for copper cementation process in fixed bed reactor using two-level factorial design, Arab. J. Chem. 3 (2010) 187-190.
  • Nadimi, D.H. Fatmehsari and S. Firoozi, Separation of Ni and Co by D2EHPA in the Presence of Citrate Ion, Metall. Mat. Trans. B 48 (2017) 2751-2758.
  • Nelson et al., The removal of cobalt from zinc electrolyte by cementation: a critical review. 2000.
  • Shayesteh, P. Abbasi, V. VahidFard and M. Hosseini, (in press), Feasibility of zinc recovery from hot-filtrate cake (waste) as practical approach to resolve of environmental problems in zinc industry, J. Environ. Sci. Technol. 10.22034/jest.2019.41422.4548.
  • Behnajady, A. Balesini and J. Moghaddam, A new approach to the optimisation of zinc electrolyte cold purification process by Taguchi’s method, Can. Metall. Q. 53 (2014) 333-339.
  • Shayesteh, V. VahidFard, P. Abbasi and M. ShahediAsl, Simultaneous Removal of Nickel and Cadmium During the Cold Purification of Zinc Sulfate Solution, Arab. J. Sci. Engin. (2020) 1-12.
  • Fattahi, F. Rashchi and E. Abkhoshk, Reductive leaching of zinc, cobalt and manganese from zinc plant residue Hydrometallurgy (2016) 185-192.
  • S. Safarzadeh et al., Reductive leaching of cobalt from zinc plant purification residues. Hydrometallurgy. 106 (2011) 51-57.
  • Dib and L. Makhloufi, Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulfate industrial solution containing copper: Part I: Onto rotating zinc electrode disc, Chem. Engin. J. 130 (2007) 39-44.
  • Behnajady and J. Moghaddam, Statistical evaluation and optimization of zinc electrolyte hot purification process by Taguchi method, J. Central South University 22 (2015) 2066-2072.
  • S. Boyanov, V.V. Konareva and N.K. Kolev, Purification of zinc sulfate solutions from cobalt and nickel through activated cementation, Hydrometallurgy 73 (2004) 163-168.
  • Krause and R. Sandenbergh, Optimization of cobalt removal from an aqueous sulfate zinc leach solution for zinc electrowinning, Hydrometallurgy 155 (2015) 132-140.
  • Näsi, Statistical analysis of cobalt removal from zinc electrolyte using the arsenic-activated process, Hydrometallurgy 73 (2004) 123-132.
  • Raghavan, P. Mohanan and S. Verma, Modified zinc sulphate solution purification technique to obtain low levels of cobalt for the zinc electrowinning process, Hydrometallurgy 51 (1999) 187-206.
  • Boyanov, V. Konareva and N. Kolev, Removal of cobalt and nickel from zinc sulphate solutions using activated cementation, J. Min. Metall. B: Metall. 40 (2004) 41-55.
  • Gutknecht, Y. Colombus and B.M. Steenari, Recycling zinc from metal oxide varistors through leaching and cementation of cobalt and nickel, J. Sustainable Metall. 3 (2017) 239-250.
  • Dib, A. and L. Makhloufi, Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulphate industrial solution containing copper: Part II: Onto zinc powder, Chem. Engin. J. 123(2006) 53-58.
  • Van der Pas and D. Dreisinger, A fundamental study of cobalt cementation by zinc dust in the presence of copper and antimony additives, Hydrometallurgy 43 (1996) 187-205.
  • Güler and A. Seyrankaya, Precipitation of impurity ions from zinc leach solutions with high iron contents-A special emphasis on cobalt precipitation, Hydrometallurgy 164(2016) 118-124.
  • Singh, Technological innovation in the zinc electrolyte purification process of a hydrometallurgical zinc plant through reduction in zinc dust consumption, Hydrometallurgy 40 (1996) 247-262.
  • M. Polcaro, S. Palmas and S. Dernini, Kinetics of cobalt cementation on zinc powder, Indust. engin. chem. res. 34 (1995) 3090-3095.
  • Nelson, Novel activators in cobalt removal from zinc electrolyte by cementation. 1998, McGill University Montreal, PQ.
  • W. Lew, The removal of cobalt from zinc sulphate electrolytes using the copper-antimoney process, University of British Columbia, 1994.
  • S. Blaser and T.J. O’Keefe, Screening design test for cobalt cementation from zinc electrolyte, Metall. Mat. Trans. B 14 (1983) 495-497.
  • Lu, D. Dreisinger and W. Cooper, Cobalt precipitation by reduction with sodium borohydride, Hydrometallurgy 45 (1997) 305-322.
  • Casaroli et al., Cementation for metal removal in zinc electrowinning circuits, Miner. engin. 18 (2005) 1282-1288.
  • Bøckman et al., Raman spectroscopy of cemented cobalt on zinc substrates, Hydrometallurgy 55(2000) 93-105.
  • Van der Pas, A fundamental study of cobalt cementation with zinc dust in the presence of copper and antimony additives, University of British Columbia, 1995.
  • Tozawa, et al., Comparison between purification processes for zinc leach solutions with arsenic and antimony trioxides, Hydrometallurgy 30 (1992) 445-461.
  • Xu, K. Ma and Z. Guo, Activation mechanism of Sb 2 O 3 during removal of cobalt from zinc sulphate solution, Hydrometallurgy. 82 (2006) 150-153.
  • B. Kayin, Removal of cobalt from zinc sulfate solution by cementation prior to zinc electrowinning, middle east technical university, 2003.
  • Zaheri, High temperature and high pressure cobalt cementation onto zinc dust, University of British Columbia, 2015.
  • Friedrich, J. Kruger and G. Mendez-Bernal, Alternative solution purification in the hydrometallurgical zinc production, Metalurgija 8 (2002) 85-101.