In collaboration with Payame Noor University and Iranian Chemical Science and Technologies Association

Document Type : Full research article

Authors

Department of Chemical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran

Abstract

Removal of cobalt from zinc electrolyte solution is one of the most important and difficult steps in zinc production using hydrometallurgy method. The impact of initial concentrations of cobalt, manganese, and Fe and amounts of potassium permanganate on the efficiency of cobalt removal by potassium permanganate from zinc electrolyte solution was investigated in this research. The results indicated that the higher the initial concentration of cobalt, manganese, and Fe is, the lower the cobalt removal amount will be; however, as the amount of potassium permanganate increases, the efficiency of cobalt removal will enhance. It was also found that, in order to make a permissible level of the dissolved cobalt, the consumption of potassium permanganate should be increased as the concentration of cobalt, Fe, and manganese increases. If the concentration of manganese is more than 500 mg/L, it can impact the reduction of the efficiency of cobalt removal to a great extent; but when the initial concentration of cobalt is high, the significance of the impact of the initial amounts of manganese would decrease. Additionally, if the manganese concentration is less than 200 mg/L, the optimal removal of cobalt (less than 2 ppm) will not occur under any circumstances. The results also indicate that if the potassium permanganate concentration is 1 g/L or lower, the Fe ions in the solution will drastically reduce the cobalt removal efficiency.

Keywords

  • Shayesteh, P. Abbasi, V. Vahidfard, and M. Shahedi Asl, Simultaneous removal of nickel and cadmium during the cold purification of zinc sulfate solution. Arab. J. Sci. Eng. 45(2020) 587-598.
  • Sun, W. H. Gui, Y. L. Wang, and C. H. Yang, Intelligent optimal setting control of a cobalt removal process. J. Process Control. 24(2014) 586-599.
  • Kumar Sahu, M. Kargar Razi, M. Beuscher, and A. Chagnes, Recovery of metal values from Ni-Cd cake waste residue of an iranian zinc plant by hydrometallurgical route, Metals. 10(2020) 655-666.
  • Boisvert, K. Turgeon, J. Boulanger, C. Bazin, and G. Houlachi, Recovery of cobalt from the residues of an industrial zinc refinery, Metals. 10(2020) 1553-1567.
  • Vahidfard, K. Shayesteh, P. Abbasi, and M. Hosseini, Analysis of effective parameters on cadmium cementation reaction from the perspective of diffusion. J. Part. Sci. Technol. 6(2021) 81-93.
  • Karlsson, Yu. Cao, Y. Colombus, and B. Steenari, Investigation of the kinetics and the morphology of cementation products formed during purification of a synthetic zinc sulfate electrolyte. Hydrometallurgy. 181(2018) 169-179.
  • Liang, Y. Zhang, and Y. Li, Constrained parameter estimation for a mechanistic kinetic model of cobalt–hydrogen electrochemical competition during a cobalt removal process, Entropy. 23(2021) 387-408.
  • Choi, K. Yoo, R. D. Alorro, and C. B. Tabelin, Cementation of Co ion in leach solution using Zn powder followed by magnetic separation of cementation-precipitate for recovery of unreacted Zn powder. Miner. Eng. 145(2020) 1-6.
  • G. Li, W. H. Gui, K. L.Teo, H. Q. Zhu, and Q. Q. Chai, Optimal control for zinc solution purification based on interacting CSTR models. J. Process Control. 22(2012) 1878-1889.
  • Karlsson, Yu. Cao, Y. Colombus, and B. Steenari, Investigation of the kinetics and the morphology of cementation products formed during purification of a synthetic zinc sulfate electrolyte, Hydrometallurgy. 181(2018) 169-179.
  • Krause, and R. Sandenbergh, Optimization of cobalt removal from an aqueous sulfate zinc leach solution for zinc electrowinning. Hydrometallurgy. 155(2015) 132-140.
  • Shayesteh, P. Abbasi, V. Vahidfard, and M. Hosseini, Providing practical instruction for solving environmental problems from residue (cake) of cold purification process in zinc production process. J. Environ. Sci. Technol. 23(2021) 53-63.
  • Hosseini, K. Shayesteh, V. Vahidfard, and P. Abbasi, Feasibility of zinc recovery from hot-filtrate cake (waste) as practical approach to resolve of environmental problems in zinc industry. J. Environ. Sci. Technol. In press.
  • Fattahi, F. Rashchia, and E. Abkhoshk, Reductive leaching of zinc, cobalt and manganese from zinc plant residue. Hydrometallurgy. 161(2016) 185-192.
  • S. Safarzadeh, N. Dhawan, M. Birinci, and D. Moradkhani, Reductive leaching of cobalt from zinc plant purification residues. Hydrometallurgy. 106(2011) 51-57.
  • Abbasi, K. Shayesteh, V. Vahidfard, and M. Hosseini, Optimization and comparison of Ni and Cd removal using zinc powder with the response surface methodology. Iran. J. Chem. Eng. 17(2020) 3-20.
  • Abbasi, K. Shayesteh, V. Vahidfard, and M. Hosseini, Optimization of the nickel removal process from zinc sulfate solution using central composite design of experiments. Iran. J. Anal. Chem. 81(2021) 17-28.
  • S. Safarzadeh, and D. Moradkhani, The effect of heat treatment on selective separation of nickel from Cd–Ni zinc plant residues. Sep. Purif. Technol. 73(2010) 339-341.
  • S. Safarzadeh, D. Moradkhani, M. O. Ilkhchi, and N. Golshan, Determination of the optimum conditions for the leaching of Cd–Ni residues from electrolytic zinc plant using statistical design of experiments. Sep. Purif. Technol. 58(2008) 367-376.
  • Raghavan, P. Mohanan, and S. Verma, Modified zinc sulphate solution purification technique to obtain low levels of cobalt for the zinc electrowinning process, Hydrometallurgy 51(1999) 187-206.
  • Dib, and L. Makhloufi, Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulphate industrial solution containing copper:

 

Part II: Onto zinc powder, Engin. J. 123(2006) 53-58.

  • Singh, Technological innovation in the zinc electrolyte purification process of a hydrometallurgical zinc plant through reduction in zinc dust consumption, Hydrometallurgy 40(1996) 247-262.
  • M. Polcaro, S. Palmas, and S. Dernini, Kinetics of cobalt cementation on zinc powder, Indust. Engin. Chem. Res. 34(1995) 3090-3095.
  • Nelson, "Novel activators in cobalt removal from zinc electrolyte by cementation", M.S. dissertation, McGill University Montreal PQ (1998).
  • V. Vahidfard, "In study alternative cementation process with using manganometry for removing Cobalt from ZnSO4 solution", M.S. dissertation, University of Mohaghegh Ardabili (2019).