Vahid Vahid Fard; Keivan Shayesteh; Pourya Abbasi; Mohammad Javad Khani
Abstract
Removal of cobalt from zinc electrolyte solution is one of the most important and difficult steps in zinc production using hydrometallurgy method. The impact of initial concentrations of cobalt, manganese, and Fe and amounts of potassium permanganate on the efficiency of cobalt removal by potassium permanganate ...
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Removal of cobalt from zinc electrolyte solution is one of the most important and difficult steps in zinc production using hydrometallurgy method. The impact of initial concentrations of cobalt, manganese, and Fe and amounts of potassium permanganate on the efficiency of cobalt removal by potassium permanganate from zinc electrolyte solution was investigated in this research. The results indicated that the higher the initial concentration of cobalt, manganese, and Fe is, the lower the cobalt removal amount will be; however, as the amount of potassium permanganate increases, the efficiency of cobalt removal will enhance. It was also found that, in order to make a permissible level of the dissolved cobalt, the consumption of potassium permanganate should be increased as the concentration of cobalt, Fe, and manganese increases. If the concentration of manganese is more than 500 mg/L, it can impact the reduction of the efficiency of cobalt removal to a great extent; but when the initial concentration of cobalt is high, the significance of the impact of the initial amounts of manganese would decrease. Additionally, if the manganese concentration is less than 200 mg/L, the optimal removal of cobalt (less than 2 ppm) will not occur under any circumstances. The results also indicate that if the potassium permanganate concentration is 1 g/L or lower, the Fe ions in the solution will drastically reduce the cobalt removal efficiency.
Vahid Vahid Fard; Keivan Shayesteh; Pourya Abbasi; Saeid Salimi
Abstract
One of the effective and important steps of the production of Zn in zinc factories is the purification step to remove the general impurities such as cobalt, nickel, and cadmium that can cause the creation of problems in the electrowinning process. In Iran's zinc factories, firstly, at the hot purification ...
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One of the effective and important steps of the production of Zn in zinc factories is the purification step to remove the general impurities such as cobalt, nickel, and cadmium that can cause the creation of problems in the electrowinning process. In Iran's zinc factories, firstly, at the hot purification step cobalt using the manganometry method, and then at the cold purification step nickel & cadmium using the cementation method with the help of Zn powder removed. In the aim of this study is evaluated the usability of the cementation method instead of the manganometry method. In this paper, important and effective parameters such as temperature, Zn powder dosage, mixing time, amount of trioxide antimony, copper sulfate effect, particle size, zinc ions concentration, mixing speed, and pH of zinc sulfate solution were studied and optimized. The Optimal state is obtained at 85 °C, pH= 4.5, 20 mg/L Sb2O3 concentration, 8 g/L zinc dust, 600 rpm mixing speed in 75 minutes. Decreasing the particle size of zinc dust increased the removal efficiency, but increasing the amounts of copper sulfate and zinc ions caused decreasing in efficiency. Results showed that cobalt, nickel, and cadmium removal efficiencies for the manganomery method were 99%, 0%, and 20% and for the cementation method were 99.5%, 99.7%, and 99.9%, respectively. Also, results indicated that the cementation method due to the increase of soluble zinc concentration; not being removes of manganese ions; simultaneous removal of impurities such as cobalt, nickel, and cadmium in a single step; and saving time and cost, has a higher performance rather than to manganometry method.
